2007
Shop
Shed
BUILD YOURSELF A SMALL SHOP AND/OR A GARDEN TOOL SHED CHEAP
by Dorothy Ainsworth
My friends jokingly call me the Winchester Woman because I am forever building new structures on my property or remodeling old ones. What may appear to be "Property Development Gone Wild" is simply my attempt to create a place for everything and put everything in its place. I think I'm still OK: I haven't built any stairways to nowhere----yet!
I had a log house for living in and a piano studio for playing in and a couple of small sheds for storage, but I had no shop to put the construction tools in and no shed to put the garden tools in. Everything was either covered by a tarp in the yard, with a rattlesnake hiding underneath, or stuck under the house gathering black widows, or leaned against a wall getting fried in the sun. And if I wanted to build something in the winter I had to work on it in the house! (See Log Crib article) It was time to get organized.
Main house
Piano studio
I'm a single working gal barely making ends meet, so I have to watch every penny. My M.O. for out-buildings is to use low-cost materials and do the labor myself, but finish them off in such a manner as to be fairly attractive. Stud-frame construction is so straight forward and uncomplicated that almost ANYONE with rudimentary skills and a few basic tools can do it. I tend to build as simple and as easy as possible, but the bottom line is STURDY.
The 12'X 16' shop took me 3 months to build in my spare time, and the 6'X 12' tool shed only 1 month---just a blink of saw dust in the eye----and now they're forever useful on a daily basis. They cost $1500 and $600 respectively which amounted to about $500/month extra for 4 months. It stretched my budget, but at least I avoided the expense of a building permit. In my county it isn't required if the structure is under 200 sq.ft.
I checked prices at the local Home Depot and found a comparably-sized 6'X 12' shed KIT selling for about $2,000. It was a shell, unfinished inside and with no insulation. I built mine, completely finished inside, for less than 1/3 of that. I can only imagine what my shop would have cost had I hired it done!
Dorothy building shop
My first step is always visualization, which leads to inspiration, which ultimately leads to a lot of perspiration. I sketch a little plan on scratch paper using standard dimensional lumber to eliminate waste and complications, make a list of materials, drive to the lumber yard in my old $800 pickup truck and get started. When I'm loading and unloading materials, sawing, drilling, hammering, bending, lifting, climbing ladders, panting and groaning, I pretend that I'm at my old fitness center getting a full body workout--- in Levis instead of tights---and I don't even have to leave home or pay a membership fee. Trouble is, I miss gawking at the good-looking guys, and my only social life is the dog.
The nice thing about working alone at a snail's pace (I AM slow and deliberate), is I have time to think ahead. I don't plan every detail on paper; I let the process dictate what to do next. I frame a doorway, for instance, to fit an odd-sized recycled door I've been saving. Same with windows. If I'm not sure how to make a stud-frame corner so it has a nailing surface for the inner wall sheathing too, I look it up in a how-to-do-it book (see illustration). I fasten everything together with screws so if I have to take it back apart I can. Screws hold better than nails and using a drill is less trauma to my joints than pounding with a hammer.
Stud-frame walls assembled on deck
One wall up
3 walls sheathed & going up
I just keep plugging along, measuring carefully, sawing straight, and making sure every step is plumb, level, and square. As hard as I try I still make mistakes, but ultimately the job gets done in a reasonable amount of time, looks good, and serves its purpose. I love beauty, but I'm very practical; I try to combine the two concepts on a shoestring budget----Backwoods Home Style.
I had an existing concrete slab on the property that was poured years ago for something that never got built, so I finally got around to using it for the shop foundation. With the highest grade heavy duty construction adhesive I could find, I glued on pressure-treated 2X4s all around the 12' X 16' perimeter of the shop. Then I framed with 2X4s @ 2' O.C.(on center)and sheathed the walls while they were down on the floor BEFORE erecting them into place and fastening them with 3" screws to the PT (pressure-treated) base plate every 12" inches, and at the corners to each other. Next step was putting up the 2X6 rafters @ 2' O.C. and the important rafters ties. The 2X6 ties @ 4' centers spanned across the tops of the walls to stabilize the structure, and also to provide a nailing surface for the ceiling boards.
Ridge beam up
"Lookouts" provide roof overhang
Interior view
Rafter ties stabalize roof
Roof sheathing going on
Back door opening
Let there be light
I wired the building inside the wall cavities by coming off of an existing circuit breaker in a nearby out-building. After installing the fiberglass insulation which covered the wiring too, I put up the inside 4'X 8'sheets of 7/16" OSB (oriented-strand-board) sheathing. Then I put up 1"X12" X 16' pine ceiling boards, for a touch of beauty, and to also serve as a strong wood surface to hang the fluorescent light fixture on.
Friend Jason installing insulation
Insulation & cross braces
I roofed with inexpensive rolled roofing----quick and easy.
Building deck
Finished deck
I used an old recycled glass-paned door as the back door of the shop and built a 4' X 7.5' door out of 1"x4" utility-grade pine (cheap) for the front door opening.
Back door
Front door
Lastly but not leastly (tough job leveling the piers in hard dirt), I built a long narrow deck set on piers with pressure treated 4X4 runners fastened on top of them, and topped it off with 2X6 DF (Douglas Fir) decking.
Finished shop with shelving & tools
44" wide door
When all the construction work was done, I cut 2" wide batts out of left over OSB sheathing and screwed them on vertically 12" apart for a decorative board-and-batt look, then painted everything inside and out, including the floor, for a light-colored clean look.
The final work entailed installing L-brackets and shelving to hold all the tools and paint cans and hardware supplies I have. I used old recycled I-beam floor joists for the shelves (free from a local contractor's building site). They have a built-in lip so things can't fall off the edge---and the price was right.
Mission accomplished. Now on to the Garden Tool Shed.
I leveled a conveniently located spot as best I could by hand, then went down the road to a landscape supplier and got a cu. yd. of construction grade sand in my pickup. It didn't take long to unload it and distribute the piers on the bed of sand in their approximate rows. Sand is a good base because it has 100% compaction if left undisturbed under a building. I used stakes and strings to square and level the piers with each other by putting more sand underneath the low ones or wiggling the high ones down into the sand. The perimeter strings kept me inside the foundation's 6' X 12' boundary.
Leveled spot covered with sand
Piers set
The next step was a piece of cake--- setting the PT 2X4s in the pier slots, and connecting the perimeter all around with PT 2x6s. (PT= pressure-treated)
Piers with 2x6 PT runners
Rim joists tie foundation together
I decked the floor framing with DF 2x6s and laid out my first wall framing on the nice flat surface, fastening the studs to the top and bottom plates @ 2"O.C. with 3" screws.
2x6 floor boards
Finished platform
Back wall up & braced
Side view of frame
Corner studs create inner-wall sheathing surface to nail to
Just like I did with the shop, I made all the 2x4 wall frames while down on the floor, then erected them on site and fastened them to the floor with screws, and to each other at the corners. When I stood the back wall up "plumb",I braced it on each side with a diagonal 1x4 attached to the top side of the back wall and the front side of the platform, until I got the side walls up. I wanted double doors so I put up a 6"x8"x5' header over the 5-ft. opening and supported it with an extra 2X4 stud fastened to the door frame on each side. Headers provide roof support over wide spans.
3/4 view of frame
Sheathed & roofed
Hurricane ties hold down rafter tails
Rafters were next: 2X4s set @ 16" O.C.. I used hurricane ties on both ends to secure them in place.
I sheathed the outside walls and the roof with OSB, and then put the fiberglass insulation in. Then I sheathed the inside of the shed and even the wood floor with OSB---to protect it against dirty tools and possibly grease and oil. I can remove or replace the OSB anytime I want, and the wood floor will stay fresh and clean underneath.
I built a ramp out of PT 2X4s and decked it with DF 2X4s.
Just like the shop, I made 2" wide batts out of OSB to repeat the theme of the board-and-batt look, since the buildings are only 50 feet apart.
I bought 2 narrow old doors from a builder's-bargain-outlet for only $10/ea., and decorated them with OSB X's I cut out of 4 single sheets of OSB (only $6/ea.), stacked on top of each other and marked with a template, so I could cut them all at once.
Temporary cleats nailed to rim joist to support OSB while screwing it on.
Clamps hold the top.
Basic shed finished
Ramp framing
Ramp done
I splashed a coat of paint on the entire structure inside and out, and then roofed with cheap rolled roofing again.
"Peaches" helps cut rolled roofing
Profile
Making door design in one piece
Door decor
Tool shed finished
Door hardware
I installed a door latch, and then U-brackets to cradle my garden tool handles. I stood all the tools up in a row along the back wall where they are kept in place by their handles. I'm still moving the tools in a few at a time as I dig them out from their hiding places all over the property.
Dorothy 2007
It feels so good to be organized!
General cost of materials, generously rounded up to cover any overages:
SHOP:
Total ------------------------------------------------ $1500
Note: For a shop on a pier foundation like the shed has, add on $300
SHED:
Total------------------------------------------------ $600